A pharmaceutical company approached MJ Engineering asking for help automating their pack out process. This company had vials randomly stored in totes that needed to be packed into trays. The trays would then be put into boxes and shipped out. The entire process was done by 1 operator who had to organize the vials into trays.
MJ proposed a Fanuc SR-6iA robot to perform a high-speed robotic pack out. The robot featured a gripper end of arm tool to pick up the vials 4 at a time. The vials come to the robot from a bowl feeder which feeds them down a track system that allows the vials to be picked up from the same spot each time. The robot then runs the parts through a machined comb and that straightens the vials up so they could be put in the tray. A conveyor brings the tray around to the operator for packing and shipping.
The robot is able to move an estimated 45,000 vials on a 6.5-hour-long shift. The operator loads the bowl feeder with vials and places empty trays on the conveyor. The high-speed robotic pack out cell comes with a Cognex In-Sight 2000 Vision System to make sure the labels on the vials are placed correctly. The vision system uses a colored ring light to locate the label and verify the orientation.
The cell operates so efficiently that with current production rates the customer only needs to run the cell 3-4 hours a day rather than 3-4 operators 5 days a week.
To see how we can help automate any of your processes give us a call at (614) 891-6111 ext. 110 or email me at firstname.lastname@example.org. We can help with assembly, pack out, depal, and much more in the pharma and medical industries.