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Custom Designed Robotic Cell for Shot Blasting

 

 Custom Designed Robotic Cell for Shot Blasting
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Custom Designed Robotic Cell for Shot Blasting
 

 A local client approached MJ Engineering to design and install a custom robot cell for the      purpose of automatically handling small parts for the purpose of shot blasting one surface        in a blast cabinet. The cell incorporates a circular pallet conveyor and a blast cabinet. The      shot material and shot process can be modified to allow for different part finish specifications.

 The robot uses a custom designed magnetic EOAT (End of Arm Tool) to pick multiple              parts from a pallet and present them into a blast cabinet for finishing. The operator loads          one of 12 pallets with a tray of un-finished parts then selects the specific processing program  from the touch screen operator panel. 

 The pallets automatically index into and out of the cell as they are processed by the robot        and the blast cabinets. 

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CUSTOM DESIGNED ROBOTIC CELL FOR SHOT BLASTING

Product Description

This custom designed robotic cell is used for shot blasting a surface finish on very small parts.

Capabilities Applied/Processes Cell Design
  • Conception of cell that meets unique production requirements. 
  • Create SolidWorks© 3D models of cell concept

 
Tooling Design

  • End Of Arm Tooling (EOAT) Design Integrated w/ a custom designed magnet lifting mechanism. 

Installation
 
Start-Up


Operator and Maintenance Training

Features

Utilizes FANUC© M10iB robot with R30iA controller.

Parts are delivered into the cell via the circular pallet conveyor.

Ability to control all blast variables:

  • Duration
  • Presentation (angle and distance)

Benefits

Provides a fully automatic processing cell that requires minimal operator involvement.

Ability to pick variable part sizes for presentation to the blast.

The operator has easy access to the process control via the custom programmed touch screen operator interface panel.

Overall Cell Dimensions 10 ft. x 7 ft.
 Size Capabilities    Part sizes up to 3 in. square
Tightest Tolerances +/- 0.2mm
Material Used Shot beads
 In Process Testing Performed  Functional runoff (no blast materials) performed prior to delivery
Industry for Use

Specialty manufacturing

Delivery Location Columbus, Ohio
Standards Met

Customer supplied print, 2D Auto CAD Drawing

Product Name Custom Designed Robotic Cell for Shot Blasting  
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